High-speed mixers are widely used across various industries, including plastics, rubber, dyes, food, and household chemicals, for mixing, blending, drying, and coloring materials. With their versatile applications, high-speed mixers have become indispensable in modern manufacturing processes.

Features and Heat Source of High-Speed Mixers

The heat source for a high-speed mixer comes from thermal oil, electric heating, or the frictional heat generated during the mixing process. This ensures the materials are mixed with excellent uniformity and dispersion, making it a highly adaptable and efficient piece of equipment.

High-Speed Mixer Models

The following are commonly available high-speed mixer models, with “A” indicating electric heating and “C” signifying frictional heating:

• SHR-10A/C High-Speed Mixer

• SHR-25A/C High-Speed Mixer

• SHR-50A/C High-Speed Mixer

• SHR-100A/C High-Speed Mixer

• SHR-200A/C High-Speed Mixer

• SHR-300A/C High-Speed Mixer

• SHR-500A/C High-Speed Mixer

• SHR-800A/C High-Speed Mixer

For larger capacities requiring higher material friction coefficients, frictional heating is preferred. Models include:

• SHR-1000C High-Speed Mixer

• SHR-1300C High-Speed Mixer

• SHR-2000C High-Speed Mixer

Selecting the right model depends on production requirements, material type, and desired output capacity.

Manufacturing Process of High-Speed Mixers

The design and manufacturing of a high-speed mixer are tailored to meet industry-specific material requirements. Key steps in the production process include:

1. Mixing Bowl and Discharge Port:

• Made of aluminum alloy and precision-machined to meet diverse material needs.

• Customizable stainless steel mixing bowl covers (with double layers) and large-diameter discharge ports are available.

2. Discharge Port Improvements:

• Employ spherical seals with O-rings and air-blowing devices to enhance sealing performance, addressing common issues like poor sealing after material discharge.

3. Main Shaft Seal Structure:

• Features multi-level framework and air-tight designs, effectively preventing material leakage and extending the lifespan of the main shaft.

4. Blade Structure:

• The blade design plays a crucial role in ensuring material uniformity and dispersion.

5. Automatic Lid Operation:

• Equipped with pneumatic cylinders for easy lid operation, along with safety limit switches to enhance operational security.

Internal Surface Customization:
Based on material properties, the interior of the high-speed mixer can undergo polishing or sandblasting to prevent material sticking. The angle of the deflector plate also affects the mixing efficiency.

Key Components:
Critical parts, such as motors, electrical components, and bearings, are carefully selected to ensure reliability. Copper-core motors are essential to align the rated power with actual performance.

Usage Guidelines for High-Speed Mixers

Using a high-speed mixer effectively involves the following steps:

1. Material Loading:

• Load materials at 70% of the mixer’s volume capacity, based on the model specifications.

2. Parameter Settings:

• Set the mixing time and temperature according to the material requirements.

3. Operation:

• Press the start button to initiate the automated mixing process.

• Once mixing is complete, the discharge valve will automatically open, triggered by pre-set conditions like time or temperature.

Maintenance of High-Speed Mixers

Proper maintenance of a high-speed mixer ensures optimal performance and extends its lifespan. Follow these guidelines:

1. Adherence to Operating Instructions:

• Operate the equipment according to the manufacturer’s instructions for the best maintenance practices.

2. Material Loading Precautions:

• Add materials in the specified sequence and at a steady pace.

3. Regular Inspection of Key Components:

• Pay attention to wear-prone parts, such as sealing rings, discharge port seals, main shaft sleeves, transmission belts, and bearings. Replace these components promptly when necessary.

4. Routine Cleaning and Checks:

• Periodically inspect and tighten fasteners, check the tension of V-belts, and clean the equipment to remove dirt and dust.

Additional Configurations

High-speed mixers can be paired with cooling mixers to form a mixer unit, depending on operational requirements. Two common configurations include:

• Vertical mixer units (SRL-Z)

• Horizontal mixer units (SRL-W)

Why Choose a High-Speed Mixer?

With its advanced design, exceptional durability, and reliable performance, a high-speed mixer is an essential tool for industries requiring consistent and high-quality mixing solutions. Whether it’s blending materials for plastics, rubber, or chemicals, the right high-speed mixer ensures efficiency, safety, and uniformity in every batch.

Optimize your production today with the perfect high-speed mixer to meet your business needs!